Special Purpose Machines
Transforming Industries with Tailor-Made Solutions
At Tech-Luster-Group, we specialize in the design and development of Special Purpose Machines (SPMs) that redefine efficiency and precision in manufacturing. Unlike standard, off-the-shelf solutions, our bespoke machines are engineered to meet the unique requirements of every customer.
Why Choose Our SPMs?
- Customized Excellence: Each machine is tailored to optimize specific processes, ensuring maximum productivity.
- Innovation at Its Core: Leveraging advanced technologies and cutting-edge design, we deliver machines that set new standards in performance.
- Industry-Specific Solutions: From automotive to electronics, we cater to a wide range of industries, addressing their unique challenges with precision engineering.
- Cost Efficiency: Our SPMs are designed to reduce production time, minimize waste, and lower operational costs.
Our Promise:
When you partner with us, you gain access to:
- Experienced Engineers: A team with unmatched expertise in creating specialized machinery.
- Quality Assurance: Machines built with robust materials and meticulous attention to detail.
- After-Sales Support: Comprehensive training and maintenance services to ensure seamless integration into your production line.
Special Purpose Machines (SPMs) are machines that are not available off the shelf. These machines are not covered under standard manufacturing programs and must, therefore, be designed and tailor-made to meet the specific requirements of the customer. They are also referred to as bespoke machines.
Fully Automatic CO2 Welding Machine
Controllable Parameters & Benefits
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- A locking tube with an acme nut and washer is provided to ensure concentric welding.
- Measures are taken to eliminate backlash for improved precision.
- Current and time are carefully controlled to prevent melting of the acme washer.
- Pneumatic cylinders are used with locating pins to ensure proper alignment.
- The welding cycle time is optimized to 85 seconds for 16 holes.
Multiple Actuator Torque-RPM Testing SPM
Features & Benefits
- Rapid extension and compression of actuators for efficient testing.
- Automated cycle operation and testing controlled via a Servo Drive and HMI system.
- Measurable extended and compressed lengths integrated into the system for precise monitoring.
- Adjustable RPM range (10 to 60) with a cycle time of 120 seconds.
Fully Automatic CO2 welding SPM
Vision-Based Traceability Automation Systems
System for Flywheels
Features & Capabilities
- An HMI unit displays flywheel specifications and inspection results.
- Capable of counting the number of teeth on flywheel gears and inspecting the chamfer for various flywheel types.
- Photographic detection for identifying different flywheel types with precision.
- Scans the part number and prints a barcode upon cycle completion.
- Admin-controlled fingerprint-based system ensures secure access and operation.
Automatic Coil Winding SPM
Features & Advantages
- Ensures high-accuracy winding of SS coils (⌀52 mm to ⌀150 mm) with precise serration mark alignment.
- Adjustable winding speed for versatility.
- Equipped with a system for counting the number of rotations for precise coil formation.
- Specially designed for producing coils used in refinery heat exchangers.
Poka Yoke and QR Code Printing
Features & Capabilities
- HMI unit displays part specifications and inspection results for easy monitoring.
- Ensures accuracy by checking the type of pin based on the part variant and maintaining full traceability.
- Features photographic scanning for precise detection of each elbow part type.
- Scans the part number and prints a QR code upon cycle completion for seamless tracking.
- Equipped with an admin-controlled fingerprint system to ensure secure and authorized operation.
EV Gearbox Testing SPM
Controlling Parameters & Features
- HMI Unit: Displays gearbox specifications and allows selection of various RPM settings for different testing scenarios.
- Supports Forward and Reverse testing of gearboxes, with on-screen options for automatic oil filling and draining.
- Integrated dB meter to measure gearbox noise at peak speeds of up to 6500 RPM.
- Equipped with a torque transducer to accurately measure input and output torque.
- Features an easy and quick loading arrangement suitable for all gearbox types.
- A fully automated system ensures seamless functioning and comprehensive testing of all gearboxes.
Center Polishing Machine
Purpose:
The Center Polishing Machine is designed to polish the center or chamfer of shafts. This specialized SPM is ideal for various shaft types, ensuring a precise and critical operation prior to OD grinding. It helps maintain shaft geometry accuracy throughout the finishing process.
Key Features:
- Fully Automatic System powered by HMI and PLC for efficient operation.
- Automatic Door Closing and Job Clamping system for seamless operation.
- Integrated with external part loader gantry or robotic systems for automatic loading and unloading of components.
Contact Us
Our Location
Shalom Empire Industrial Complex, Gat No.169/170, Triveni Nagar, Talwade Road, Pune, Maharashtra, INDIA. 412 114
info@techlustergroup.com
www.techlustergroup.com
Contact Number
Mr. Abhijeet Wanare +91 77200 85413
Mr. Ghanshyam Dhandar +91 93257 37694